← Single-Phase Transformers
IP00 · open frame, for cabinet mounting 230V to 96V single phase transformer, open frame (IP00), connection terminals on the front

Single-phase transformer 230 V / 96 V

Isolated 96 V AC · 63 VA to 20 kVA · IP00, IP23 or IP54 · made in France

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63 VA0.66 A at 96 V

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  • 2-year warranty · wound and tested in Gailhan
63 VA · IP00—

Key features

This 230V to 96V single phase transformer steps the 230 V mains — formerly 220 V — down to 96 volts AC, isolated from the mains: for machine tools, industrial equipment and any device designed for 96 V AC. The primary and secondary are two separate windings. From 63 VA to 20 kVA, open frame (IP00), with a ventilated cover (IP23) or in a sealed housing (IP54): it is wound and tested in our workshop in Gailhan, in the Gard (southern France).

Your supply230 V ~single-phase, formerly 220 V
Transformer230 → 96 Visolates and steps down
Your equipment96 V ~AC, isolated from the mains
96 V ACFor machines and equipment designed for this voltage.
Two separate windingsNo electrical connection between the 230 V and the 96 V.
Screw terminals up to 55 A, lugs aboveScrew terminals up to 5 kVA on this model, lugs above that. Terminal marking: 1 and 2 on the primary (0 and 230 V), 3 and 4 on the secondary (0 and 96 V), earth on the primary side.
Open frame, covered or sealedIP00 for cabinet mounting, IP23 with a ventilated cover, IP54 in a moulded housing or a sealed enclosure.
100 % testedEvery transformer is tested before it leaves the workshop.
Made in GailhanWound, wired and inspected in our workshop in the Gard, southern France.
96 V is not an extra-low voltage

Above 50 V AC, it counts as low voltage: the 96 V side calls for the same precautions as the 230 V (protection, connection with the power off, closed enclosure).

Off load, you will measure slightly more than 96 V

That is normal: about 101.5 V off load on the 63 VA, 98.8 V on the 1,000 VA. The voltage falls to 96 V at full load.

Protection on each side

On the primary, rated for the 230 V current; on the secondary, rated for the 96 V current. The protection rating for each size is given in the table.

When should you use a 230V to 96V transformer?

  • Machine tools and industrial equipment supplied at 96 V AC.
  • Replacing a 220 V / 96 V transformer in an existing installation.
  • Test benches and devices that need an AC voltage of 96 V, isolated from the mains.

It works on 50 and 60 Hz supplies and delivers AC.

Specifications of the 230 V / 96 V transformer

Values for the selected configuration: 63 VA · IP00.

Rating63 VA50 / 60 Hz
Primary230 V ~0.27 A
Secondary96 V ~0.66 A
ProtectionIP00Open frame, for cabinet mounting
Primary
Voltage
230 V AC (formerly 220 V)
Rated current
—
Terminals
1 (0 V) · 2 (230 V) · earth
Recommended protection
—
Secondary
On-load voltage
96 V AC
No-load voltage
—
Rated current
—
Terminals
3 (0 V) · 4 (96 V)
Recommended protection
—
Construction
Type
Dry-type transformer, two separate windings
Core
EI laminations, flux density 1.2 T
Insulation class
H (180 °C)
Temperature rise
50 °C, 40 °C maximum ambient
Standards
EN 61558-2-4 (isolating transformers)
Thermal protection
On request
Enclosure
IP rating
—
Overall dimensions L × W × H
—
Weight
—
Mounting
—
Altitude
3,000 m maximum
Connection
Screw terminals up to 55 A (5 kVA on this model), lugs above
Performancedesign values
Full-load efficiency—
No-load losses—
Load losses—
Full-load voltage drop—

Ratings and prices

From 63 VA to 20 kVA. Above that, or for another voltage, on request.

W × 1.25 = 250 VA → recommended 250 VA
Rating96 V currentPrimary fuse96 V protectionNo-load / load lossesEfficiencyWeightDimensions (mm)Price ex VAT
63 VA0.7 AaM 2 AaM 2 A2 / 3.4 W92.1 %1.5 kg75 × 68 × 73€47.42
100 VA1.0 AaM 2 AaM 2 A3 / 5.3 W92.0 %2 kg84 × 82 × 78€57.42
160 VA1.7 AaM 2 AaM 2 A4 / 8.6 W91.9 %2.5 kg96 × 89 × 87€63.25
200 VA2.1 AaM 2 AaM 4 A5 / 9.1 W93.0 %2.6 kg118 × 97 × 97€66.58
250 VA2.6 AaM 2 AaM 4 A6 / 9.9 W93.6 %3.9 kg108 × 95 × 100€78.25
300 VA3.1 AaM 2 AaM 4 A6 / 14.4 W93.3 %4 kg108 × 103 × 94€80.75
400 VA4.2 AaM 2 AaM 6 A8 / 15.6 W94.0 %6 kg126 × 122 × 108€102.42
500 VA5.2 AaM 4 AaM 6 A10 / 18.4 W94.4 %6.8 kg126 × 110 × 115€112.42
630 VA6.6 AaM 4 AaM 8 A11 / 24 W94.4 %9 kg150 × 124 × 126€132.42
750 VA7.8 AaM 4 AaM 10 A15 / 24.1 W94.8 %10.3 kg150 × 120 × 135€144.92
1 kVA10.4 AaM 6 AaM 12 A18 / 28.4 W95.4 %14 kg150 × 144 × 127€175.75
1.6 kVA16.7 AaM 8 AaM 20 A19 / 45.8 W95.9 %16.4 kg180 × 140 × 160€219.92
2 kVA20.8 AaM 10 AaM 25 A19 / 60 W96.0 %20 kg180 × 160 × 160€243.25
2.5 kVA26.0 AaM 12 AaM 32 A24 / 66.7 W96.4 %24 kg180 × 180 × 150€250.75
3 kVA31.2 AaM 16 AaM 40 A29 / 125.2 W94.9 %29 kg180 × 200 × 160€288.25
4 kVA41.7 AaM 20 AaM 50 A42 / 103.7 W96.3 %33 kg240 × 190 × 220€425.75
5 kVA52.1 AaM 25 AaM 63 A45 / 121.6 W96.7 %36 kg240 × 200 × 220€458.25
6.3 kVA65.6 AaM 32 AaM 80 A56 / 128.6 W97.1 %40 kg240 × 210 × 220€483.25
7.5 kVA78.1 AaM 40 AaM 100 A56 / 158 W97.2 %46 kg240 × 230 × 220€548.25
10 kVA104.2 AaM 50 AaM 125 A—*—*75 kg0 × 0 × 0€1,012.42
15 kVA156.2 AaM 80 AaM 200 A—*—*80 kg0 × 0 × 0€1,145.75
20 kVA208.3 AaM 100 AaM 250 A—*—*95 kg0 × 0 × 0€1,279.92

aM fuses sized for the rated current; alternatively, a type D circuit breaker of the same rating. * 10 to 20 kVA: catalogue weights and dimensions, losses on request.

Connection and dimensions

Extracts from the datasheet: diagram, terminal block and dimensions.

Connection diagram
PRIMARYSECONDARYMagnetic corePrimary 1 · 230 V10 V2230 VSecondary 1 · 96 V · 63 VA30 V496 V
P10 V1230 V2S10 V396 V4
Dimensioned drawing
Technical document for the TMN23096 series
PDF · specifications, ratings and part numbers, protection
FRENDEESIT

Primary protection

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96 V protection

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As close as possible to the transformer, on the 96 V outgoing circuit.

Safety

  • Connection with the power off, by a qualified person.
  • Earth connected before switching on.
  • IP00: inside a closed cabinet or enclosure.

Standards, warranty and options

A standard transformer, made in Gailhan and also available in other voltages.

EN 61558-2-4with Part 1: isolating transformers
CE markingLow Voltage, EMC
RoHSfree of lead and restricted substances
2-year warrantyon this transformer
Made in FranceGailhan workshop (Gard, southern France)
Parcel or palletpallet over 30 kg
Other voltages48 V, 110 V, 230 V
EnclosuresIP23 cover, IP54 moulded housing or enclosure

Frequently asked questions

About the 230 V / 96 V single-phase transformer.

220V to 96V or 230V to 96V transformer: what is the difference?

None: 220 V is the former name for the 230 V mains. A 220V to 96V transformer connects to the same mains and gives the same 96 V.

Which rating should I choose?

Add up the power of the equipment supplied at 96 V, multiply by 1.25 and take the next rating up: 400 W of equipment needs 500 VA; 1,200 W needs 1,500 VA, so a 1.6 kVA transformer. The calculator above the table does this for you.

Why do I measure more than 96 V?

Off load, the voltage is slightly higher: about 101.5 V on the 63 VA and 98.8 V on the 1,000 VA. It falls to 96 V when the transformer delivers its rated current. Measure with your multimeter set to AC (V~).

How do I connect a 230V to 96V transformer?

The 230 V supply goes to terminals 1 (0 V) and 2 (230 V), and earth to the primary earth terminal; your 96 V equipment is fed from terminals 3 (0 V) and 4 (96 V). The connection diagram is on the datasheet.

What protection should I install?

On the primary, an aM fuse or a type D circuit breaker rated for the primary current: 2 A for the 63 VA, 6 A for the 1,000 VA. On the secondary, protection rated for the 96 V current: a 2 A aM fuse for the 63 VA, 12 A for the 1,000 VA. At switch-on, the transformer draws about twelve times its rated current; the protection rating for each size is given in the table.

Is 96 V an extra-low voltage?

No: extra-low voltage stops at 50 V AC. The 96 V side is protected and connected like a 230 V installation. This transformer complies with the current standards (EN 61558-2-4, isolating transformers).

IP00, IP23 or IP54: which should I choose?

IP00: open-frame transformer, to be installed in a cabinet or enclosure. IP23: ventilated cover, for a dry room. IP54: moulded housing up to 630 VA, sealed enclosure above that, protected against dust and splashing water. All about IP ratings.

What about another voltage?

The same transformer is available in 48 V, 24 V or 110 V. For a voltage that is not in the catalogue, configure a custom version.

63 VA · IP00—